STAR SYNDICATE also specialize in the design and installation of CO2 and LPG filling plants complete in all respects We also supply all spare parts and equipment connected with LPG and CO2 filling plants like vaporizers, various types of valves, storage tanks, transfer pumps etc.

STAR exports genuine OE spare parts to a number of gas manufacturers in Argentina, Chile, Sharjah, Dubai, Saudi Arabia, Qatar, Oman, Yemen, Tanzania, Seychelles, Morocco, Iran, Jordan, Egypt, Kenya, Uganda, Sri Lanka, South Africa, Ghana, Suriname to name a few.

We have maintained a good relation with our customers with our personalized service, most competitive prices, fast and prompt deliveries. The emphasis has always been the customer first.

Spares for all types of Air Compressors, including Ingersoll Rand, Kirloskar, Didwania, Hamworthy, Expansion Engine, Liquid Oxygen / Nitrogen Pump, Expansion Valves, Air & Nitrogen valves for M. S. Battery, Heater Elements, skid mounted chilling Units, Cooling Towers etc can be supplied on demand. The list also include Pressure gauges, Temperature gauges, Electrical motors, spare parts for the same like carbon brushes, Purifying Mass, LK Mixture (Monkey dust) Activated Alumina, Activated Carbon, Molecular sieve (13X), Differential Pressure gauges for liquid tanks, Pig tails, valves, isolation valves for filling manifolds, Copper pipes, Teflon tapes, PTFE gland packing, Ultrasonic thickness gauges, stencil cutting machines.

All kinds of spares for Acetylene Plant Generator and Acetylene Compressor can be supplied.

STAR has also specialized in development of spare parts based on drawings or samples at very economical prices. And repairs of expensive spare parts are also undertaken by us.

We also undertake to repair, maintain, existing gas plants and advice our customers on improvisation and optimum utilization of the plant in terms of production and purity. Our services also include identifying experienced personnel’s for operation of Oxygen / Nitrogen Plants and Acetylene Plants.

STAR has also specialized in supply of all equipment’s for CO2 plants, including erection and commissioning of filling plants, repair and re-conditioning of the plant at site with experienced engineers. We have also exported equipment’s for LPG filling plants such as regulators, vaporizers, transfer pumps, break away couplings, hoses, cylinders, valves in 20,22& 25 mm sizes, Filling guns (manual and pneumatic), LPG cylinders sizes ranging from 2 Kgs to 50 Kgs.

Expansion Engine

STAR make Expansion Engines is a single acting reciprocating type of engine. This produces the cold required for the plant. High pressure air enters through the inlet valve at the start of the downward stroke of the piston. On further downward motion, the inlet valve closes and entrapped air expands. During the upward stroke, outlet valve remain open and inlet valve remain closed.

In the downward stroke, air enters the cylinder and expands. In the upward stroke the expanded air is pushed outside. The Electric motor is used to start the machine, thereafter the engine is moved by the air pressure itself and during which time, and the Engine Motor retains the speed by acting as a brake. Since work is done by the air in rotating the fly wheel, it loses its heat content. Thus the air gets cooled. This cooling is more than in an expansion valve. An elementary factor of function of an expansion engine is to use dry and CO2 free air.

Air Compressor
(INGERSOLL RAND, KGK & KIRLOSKAR make)

These equipments are bought out as OE equipments. The Air compressors can be supplied as per customer requirement. All spare parts for the air compressors can be supplied at a very reasonable cost.

These compressors are Four Stage, horizontal, balance opposed, reciprocating, lubricated, water cooled cross head type along with V Belt, pulley, belt guard, side rail for motors. We also supply suitable motors with V Belt, belt guard and pulley.

Molecular Seive Battery

This equipment consists of two driers. Each vessel of the molecular sieve battery is filled with Molecular sieve of 1.5/3mm type 13 X. As the process air passes thru the molecular sieve, they will absorb water vapor and CO2 from the air. After some 8-10 hrs the Molecular sieve becomes saturated and will have to be regenerated. One will be in operation for 8 hours and the other will be under regeneration. Regeneration is done as heating and cooling by out-going nitrogen. An Electric regeneration gas heater and nitrogen blower are used for the regeneration.

Distribution Panel

Distribution panel for controlling all the electrical motors in the oxygen/nitrogen plant. All switch gears used in the panel are either Siemens or L&T make. Only copper bus bars are used in the panel for better conductivity and efficiency. Power factor meters can be included upon customer request. All Panels are powder coated before shipment.

Liquid Oxygen / Nitrogen Pump

STAR Liquid oxygen / Liquid Nitrogen Pumps are single stage, single acting piston pump. It is used for filling oxygen into the cylinders at 165 Kg/Cm2 or more. The pump is designed for assembly in air separation unit that works by pumping LOX and gasifying the same in heat exchangers for final filling as gas in cylinder.

Break Away Couplings For LPG Gas Service

These are used to protect loading and unloading facilities, hoses and prevent spills at the same time thereby eliminating possible fire hazards, accidents causing personal injury and product losses. Separation occurs by a simple pulling force on the hose line. It finds its application in fluid and gas transfer. These can be supplied in sizes from 50mm to 250mm in 150 class & 40mm to 75mm in 300 class.